Expert Rotating Machinery Solutions
(Centrifugal and Reciprocating Compressors, Gas and Steam Turbines, Turboexpanders, all types of Pumps, Diesel Engines)
- Equipment selection, sizing and critical performance parameter verifications.
- Engagement with process licensor for equipment design optimisation.
- Rotating Machinery process specification / design adequacy checks.
- Equipment (including driver) selection study.
- Technology qualification programs for new product introduction.
- Rotating machinery design basis finalisation.
- Layout, civil and electrical load, fuel consumption and emission estimation.
- Budgetary cost estimation.
- EPC (Engineering Procurement Construction) scope of work.
- Lesser lifecycle costs and decreased technical, schedule and cost risks.
- Preparation, review and approval of key Rotating Machinery documents (datasheets, specifications, enquiry requisitions, OEM bid conditioning and bid evaluations, purchase requisitions, vendor document review).
- Support to HAZOP and LOPA studies, safety critical task identification and 3D Model reviews.
- Organising bid clarification meetings, kick-off meeting, P&ID review meeting, pre-inspection meeting with OEM.
- Attending FAT and other inspections for Rotating Machinery at OEM works.
- Rotating Machinery design training & awareness seminars.
- Factory acceptance tests.
- Overhaul and refurbishment inspections.
- Site acceptance tests.
- Root cause analysis and inspections.
- Inspection and test plan review, witness and hold points.
- OEM test reports verifications.
- Predicted vs as-built performance curves comparison.
- Engagement with OEM’s field engineers for installation, system readiness and line-up, sea-fastening, realignment, doweling, cranking, offshore first fire, dynamic defrosting and equipment first runs.
- Punch list creation, follow-up and closure. Management of OEM personnel.
- Installation integrity checks (A-ITR) and MRT (B-ITR) witness.
- Commissioning and start-up (CSU) schedule and procedures.
- Shipyard and offshore commissioning, pre-SAT with N2 and final SATs .
- Pre-start-up safety review (PSSR) for start-up and operation readiness.
- Static and dynamic defrost procedures and Operational test procedures.
- Ready for start-up (RFSU) and start-up/ramp-up (SURU) P&IDs review + mark-up.
- Critical equipment and system walkdowns during RFSU and SURU stage.
- Preservation plan monitoring, strainer inspections.
- Equipment monitoring for operational optimisation using OEM Machine Monitoring System, OEM Remote Monitoring and Diagnostic Platform, DCS Historian (e.g. Pi-Vision), DCS and PMS.
- Equipment operational troubleshooting and root cause analysis.
- Long Term Service Agreement contract preparation, negotiations and execution for turbomachinery trains (multimillion dollars values) and other equipment.
- Maintenance plan (with cost, time and resources) in charge and coordination with Production and Maintenance teams.
- Technical service lead and maintenance support / supervision.
